Fully Automated Case Packing System – 15 Cases/Min Beverage Line Upgrade | SIGMA Integration

A Midwest beverage manufacturer needed to automate their case packing process and eliminate the labor strain of manually loading cans into cardboard cases. They initially believed they needed a drop packer — but after reviewing the product, case size, and speed requirements, SIGMA Integration engineered a more efficient solution. In this project overview, the SIGMA team walks through how they: • Transitioned the customer from a drop-packer concept to a robotic pick-and-place system for better precision and reliability • Delivered a fully automated line that erects, packs, and seals three-layer can cases • Fit all equipment into a tight floor-space footprint using custom conveyance and a centralized controls package • Leveraged SIGMA’s in-stock equipment — including rebuilt and retooled assets — to meet a four-month timeline • Achieved 15 cases per minute (≈360 cans per minute) while reducing the labor demand from 7–8 operators down to only 2–3 If you’re exploring automated case packing for beverages, food, or consumer goods — and need a flexible, space-efficient system with faster lead times — this case study shows how SIGMA Integration approaches design, integration, and turnkey support. Learn more about SIGMA Integration: https://sigma-integrations.com/fully-automated-case-packing-system/