E-Axle Repair Tool - Non-contact separation and joining of rotor and stator of an electric motor

Repair of EV Drive Motors/AC Motors in Vehicles: Important Tips for Bearing Replacement AC motors are an essential component of modern electric and hybrid vehicles. They are responsible for converting electrical energy into mechanical energy and play a crucial role in the performance and efficiency of the vehicle. Just like an internal combustion engine, an electric motor contains mechanical parts that can wear out over the years and miles driven. These include seals and bearings, among others. To ensure proper and professional repair, certain requirements should be observed. The E-Axle Repair Tool enables the workshop to carry out professional repairs on electric motors instead of replacing the entire unit. 🔧 In this informative video, you will learn how the Schaeffler E-Axle Repair Tool enables contact-free separation and reassembly of the rotor and stator. Ensuring that the rotor and stator do not contact during disassembly and reassembly is crucial to prevent unexpected post-repair problems, including increased noise levels or even power loss. Schaeffler's special machinery construction division has developed a precision tool that is both torsionally stiff and robust enough to meet the exact requirements needed for disassembly and reassembly. The tool has also been designed to be highly accessible and user-friendly to ensure ease of operation and optimal handling. It is modularly constructed and covers a wide range of modern electric motors. The video showcases a motor from a Hyundai IONIQ AE from model years 2016 to 2019, with a power output of 88 kW. Whether you work in a workshop or simply want to learn more about the technology, this video provides valuable insights! Topics in the video: Disassembly: - Correct placement of the electric motor on the tool - Aligning the electric motor on the tool - Separating the rotor and stator - Removing the rotor and stator Assembly: - Placing and aligning the stator on the tool - Placing the rotor - Joining rotor and stator - Removing the electric motor from the tool Timeline: 00:00 Placing the electric motor on the mounting platform 00:23 Placing and aligning the motor on the tool 01:30 Placing the mounting platform on the final dimensions 02:01 Right-angle alignment of the housing contact surface to the rotor axis 02:55 Contact-free separation of rotor and stator 03:42 tRemoving the stator from the tool 04:24 Placing and correctly aligning the stator on the tool 05:26 Contact-free joining of rotor and stator 06:17 Removing the mounting platform from the final dimensions 06:43 Removing the electric motor from the tool ▬▬ 🔧 Spare Parts ▬▬▬▬ Schaeffler LuK 762 0001 10 https://vehiclelifetimesolutions.schaeffler.com/en/catalog/p-TA-60691-7620001100 Schaeffler LuK 762 0002 10 https://vehiclelifetimesolutions.schaeffler.com/en/catalog/p-TA-60691-7620002100 Schaeffler LuK 762 0004 10 https://vehiclelifetimesolutions.schaeffler.com/en/catalog/p-TA-60691-7620004100 See parts catalog for current assignment ▬▬ Engine code ▬▬ EM09 ▬▬ Manufacture ▬▬ Hyundai IONIQ AE ▬▬ General Product Information ▬▬ E-Axles: https://vehiclelifetimesolutions.schaeffler.com/en/eaxle ▬ 👨🏻🔧 REPXPERT Website for Professional Mechanics ▬▬▬▬ Sign up now for free technical information. https://www.repxpert.com - Schaeffler product information - LuK, INA and FAG - Complete parts catalogue - search make, model or part number - Diagnostics, repair and service guides - Trainings - Installation videos - Bonus program