This Jaguar I-PACE Should Have Been SCRAPPED… We Saved It With a Wire!

This Jaguar I-PACE came into the workshop driving but NOT charging, stuck with interlock errors, battery imbalance warnings, inverter faults and 0% state of charge. Dealers would have replaced motors, inverters, battery modules — £10,000+ repair… we had to dismantle: front motor & subframe inverter & onboard charger HV battery pack cooling circuits seal and rebuild the battery recalibrate motor sensors reprogram modules restore charging capability This turned into one of the most technical Jaguar I-PACE repairs we’ve ever done, with full diagnostics, HV testing, wiring tracing, and module programming. If you're an EV owner, tech, or enthusiast — this video is a MUST WATCH. 📍 Visit Us: OGS Mechanics Units 9–14, Millers Yard Rear of 28 Long Lane London N3 2QG 📺 Watch Our Repairs in Action: 📌 Subscribe on YouTube → Weekly EV/Hybrid breakdowns, fixes & full diagnostics 📲 Follow the Behind-the-Scenes Garage Life: 🎵 TikTok: https://www.tiktok.com/@ogsmechanics 📸 Instagram: https://www.instagram.com/ogs_mechanics 📘 Facebook: https://www.facebook.com/share/15J54KFwjE/?mibextid=wwXIfr ⏱️ TIMESTAMPS 00:00 – Jaguar I-PACE arrives: drives but won’t charge 01:20 – Scanning the EV: interlock faults everywhere 03:00 – Battery not charging + weird READY state 05:30 – HV battery dangerously low 07:40 – Dealer tool diagnostics confusion 09:20 – Decision: strip front motor assembly 12:00 – Removing motor, inverter, charger 15:00 – Inspecting motor code + sensor 18:00 – Still no fault found… moving to HV battery 20:10 – Opening the battery pack 22:30 – Battery seal failure & corrosion points 24:00 – Full interlock continuity test with load 27:10 – Interlock section FAILS 28:05 – The discovery: broken wire hidden inside loom 30:30 – Explaining WHY the I-PACE still drove 32:00 – Rebuilding, resealing, programming 34:00 – First successful charge 36:00 – Full EV road test 38:40 – Battery balance & state of health results 41:00 – Final fixes, radar issues, telematics SOS battery 47:00 – Cost breakdown & conclusion 50:00 – Ready to deliver to customer #jaguaripace #jaguarrepair #evrepair #highvoltagebattery #electricvehicle #interlockfault #ogmechanics #evdiagnostics #batteryrepair #evfix #hybridspecialist #evworkshop #electricmotor #inverterrepair